PRODUCTION LINES
LEADING IN REEL TO REEL

Hard- and software for turnkey reel to reel production lines in the fields of printed electronics and hybrid assembly as well as reel to reel LED production lines especially for the lighting industry.

THE R2R PROCESS

Substrat

From 1mm width up to 500mm
Almost all materials possible
Patented material guidance
Double-sided processing

MODIFICATION

equipping; Inline pick & place
Printing with all pastes
Bonding with high-speed jetting
Soldering with special soldering systems

PRODUKT

Inline product tests AOI
Cutting knife or laser
Roll to roll / sheet / part
Packaging ​

Reel to ReEl
Areas of application

SENSORS

In the roll-to-product process, sensors are manufactured fully automatically. Our lines enable a high level of flexibility. Thanks to our self-developed software, different shapes and variations can be produced on the same system without modifications.

LED STRIPES

High-quality LED strips can be manufactured from bare substrate to fully encapsulated LED strips in roll to roll. We have already mapped out all the steps in these processes and can supply turnkey systems for LED production.

Battery harness CSS

The construction of batteries is becoming increasingly important. With our systems you can produce any layout for flexible battery harnesses in the roll-to-roll process.

RFID APPLIcATION

RFID antennas can easily be manufactured roll to roll or even roll to product. With our systems, RFID cards can be produced fully automatically, from the loose roll to the finished product.

FUNCTIONAL PRINTS

On our printing lines for functional prints, substrates can be printed sideways or in multiple layers. The world of printed electronics is getting bigger every day. We help you make your project a reality.

We make it real.

Line Production

ASSEMBLY LINES

BATTERY HARNESS / CCS PRODUCTION

Roll to sheet production line.

  • Double side assembly function (Assembly of Connectors)
  • Soldering
  • Inline test (AOI & electrical test)
  • Cutting and stacking

ASSEMBLY LINE FOR FUNCTIONAL PRINTS

Assembly line for functional prints, roll to sheet (ready part):

  • Special pick & place modules for placing foil modules on web
  • Laser marking
  • Complete functional tests
  • Singulation with laser
  • Handling for stacking

CHIPCARD PRODUCTION

Reel to reel chipcard production line.

  • Unwinding
  • Shape of substrate
  • Dispensing jetts
  • High speed pick & place
  • Final bond unit
  • Sealing and plasma
  • Electrical test
  • Curing and AOI
  • Rewind

CHIPCARD PRODUCTION

World’s fastest Reel to Reel smartcard line.

  • Up to 50K UPH
  • Radical new soldering concept.
  • AOI & inline test.
  • Punch & rewind

ADVANCED PICK & PLACE
PRODUCTION LINE

Roll to sheet production line.

  • Unwinding
  • Advanced Pick & Place Module with integrated Hot Bar Technology
  • For curing and soldering processes
  • RFID & NFC Test’s
  • Cutting and marking
  • Rewinding

TURNKEY R2R FULL AUTOMATIC LED PRODUCTION LINE FOR LED STRIPE

Turnkey solution for R2R LED Stripe production.

Inclusive Testing.

ASSEMBLY LINES

BATTERY HARNESS

Roll to sheet production line.

  • Double side assembly function (Assembly of Connectors)
  • Soldering
  • Inline test (AOI & electrical test)
  • Cutting and stacking

ASSEMBLY LINE FOR FUNCTIONAL PRINTS

Assembly line for functional prints, roll to sheet (ready part):

  • Special pick & place modules for placing foil modules on web
  • Laser marking
  • Complete functional tests
  • Singulation with laser
  • Handling for stacking

CHIPCARD PRODUCTION

Reel to reel chipcard production line.

  • Unwinding
  • Shape of substrate
  • Dispensing jetts
  • High speed pick & place
  • Final bond unit
  • Sealing and plasma
  • Electrical test
  • Curing and AOI
  • Rewind

CHIPCARD PRODUCTION

World’s fastest Reel to Reel smartcard line.

  • Up to 50K UPH
  • Radical new soldering concept.
  • AOI & inline test.
  • Punch & rewind

ADVANCED PICK & PLACE
PRODUCTION LINE

Roll to sheet production line.

  • Unwinding
  • Advanced Pick & Place Module with integrated Hot Bar Technology
  • For curing and soldering processes
  • RFID & NFC Test’s
  • Cutting and marking
  • Rewinding

TURNKEY R2R FULL AUTOMATIC LED PRODUCTION LINE FOR LED STRIPE

Turnkey solution for R2R LED Stripe production.

Inclusive Testing.

PRINTER LINES

BATTERY CELL PRINTER LINE

Roll to roll printer line for Battery Cell (Anode & Kathode Print)

  • Unwinding of copper and AL foils under 10µm thickness
  • Printing of cell coating
  • Measuring of prints thickness
  • Drying & compacting of print
  • Rewinding

FUNCTIONAL PRINTS

Typical printer line for functional prints in printed electronics.

Roll-to-Roll screen printing machine, integrated winding – auto registration – auto printing – dryer – electrical test – rewinding.

Suitable for direct printing graphic, legend, solder mask, conductive electrode (Silver or Carbon) onto FPC (flexible printed circuits) and so on various flexible thin film.

Printing of sensors and other electrical circuits.

  • Rewinding
  • Tape width up to 500mm
  • Printing & drying
  • Electrical tests & rewinding
  • Optional: Lamination & marking.

LED PRODUCTION UP
FLEXIBLE SUBSTRATES

Thanks to our many years of experience and our modular system, we are number one on the world market in the field of LEDs on foil. The video shows the manufacture of LED strips in a roll-to-roll production process.

LED STRIPS
PRODUCTION LINE

LED strip production lines from db-matik represent the top of the market. Fully automatic, every process integrated – complete solution from a single source.

  • up to 500mm substrate width
  • continuously adjustable from 0 – 500mm
  • Maximum flexibility of the lines using a modular set
  • standardized construction through modular system
  • Integration of standard systems

INPUTMODULE
UNWINDER

  • Roll weight up to 150kg
  • Diameter reel seat 76 and 153mm
  • Web edge control
  • Quick-change unit for substrate roll holder
  • HMI with graphic display (S7)
  • Barcodescanner
  • Adjustment slide for material alignment in running direction
  • Joining unit for leader tape / roller knife / Kapton tape dispenser / pneumatic hold-down mechanism
  • Housing made of welded steel construction

CUSTOM SOFTWARE
LINE CONTROL

Operation via panel PC with user-friendly
graphical interface. Preparation for MES interface.

  • Windows operating system
  • Control of the transport systems
  • Start stop of the individual machines via SMEMA
  • Action there Production lots
  • Monitoring of spoolers and buffers
  • Control of the winding and unwinding units
  • Adaptation to pressure systems
  • Various interfaces for barcode readers
  • Data tracing packages

SOLDER PASTE APPLICATION
SCREEN PRINTING

Integration of stencil printing or screen printing machines from various brands into our roll-to-roll systems.

Innovative Vacuum Chucks

  • Patented individual controls
  • adaptive process systematics

PICK & PLACE
MODULE

We modify classic placement machines from all major manufacturers so that they can be used in roll-to-roll production.

PATENTED HANDLING
FEED MODULE & BUFFER

Substrate-friendly feed system with vacuum buffer for non-contact material handling (without deflection rollers on substrate surfaces)

  • different buffer lengths
  • Level monitoring using sensors

AOI
INTEGRATED

Automatic optical inspection units:

  • Light Up Tests
  • color temperature

Optional:

  • mechanical stressing of substrates

PROGRAMMABLE
PRECISION CUTTING MODULE

Separating XY precision cutting module for the substrate. For curved shapes or linear cutting.

  • Repeatability ±50µm
  • Linear cutting / curve cutting
  • Ultrasound excited cutting blade
  • Cutting blade angle controlled
  • all common foils and substrates
  • fully automatic curve cutting
  • CAD interface
  • HPGL Interpreter
  • Scaling setting
  • Position position detection substrate

SOLDERING
TECHNOLOGIES

Soldering chamber which also acts parallel as feed unit, a unique system for use in the R2R sector.

  • Infrared heating elements
  • Zone temperature measurement and temperature control
  • Individually controllable heating elements
  • Soldering based on temperature and time
  • Safety shutdown while idle
  • Solder fume extraction
  • Graphical user interface
  • Recipe and oven profile management
  • Soldering process monitoring
  • SMEMA interface

IP64 REEL TO REEL
LED ENCAPSULATION

To round off the range of production equipment in the field of roll-to-roll LED production, we also offer you casting technology.

  • Transparent or cast white
  • Silicon oder PU

Automatic introduction of the LED strip, potting, drying and optional measurement in the endless process

PACK &
REWIND

Nowadays, efficiency is gained when setting up. With our set-up trolleys for quick material changes, you save time and money.

  • Rewinding of loaded material
  • The friction role
  • optional rolling of spacer tapes
  • Cut and splice function
  • Tape buffering
  • Set-up trolley for quick roll changes

CONSULTING
AND INSPIRING.

We help you to bring the advantages of manufacturing on production lines to your company. Our engineers advise you in order to achieve the best results for you.





CONTACT


db-matik supplies the complete range 
of production technology from a single source!



ASSEMBLE ON
FLEXIBLE SUBSTRATES.

Our special assemblers combined with our roll-to-roll modular system enable almost unlimited possibilities for the production of flexible electronics.

 

UNWIND &
DELAMINATION

Our film handling systems represent the top of the market.
Due to the modular design, our roll-to-roll systems are characterized by extreme flexibility.

PICK, DISPENSE
& PLACE

Special placement machines for the placement of your application.
Our machines can be quickly set up for your special application thanks to a unique modular system.

Thus, there are hardly any more limits in placement technology.

INDIVIDUAL
COMPONENT FEED

There are no limits to the feeding of your special material to the placement machines.

With our special feed systems or feeders specially built according to your wishes, you are able to place any component.

HOTBAR CURING
THERMODE TOOL

High-precision thermodes for special connection technologies.
We are specialists and pioneers in this technology.

BUFFER &
FEED MODULE

Modular set-up for film handling. Can be combined universally and used in a wide variety of requirements.

LINE CONTROL
CUSTOM SOFTWARE

Operation via panel PC with user-friendly
graphical interface. Preparation for MES interface.

  • Control of the transport systems
  • Start stop of the individual machines via SMEMA
  • Action there Production lots
  • Monitoring of spoolers and buffers
  • Control of the winding and unwinding units
  • Adaptation to pressure systems
  • Interfaces for barcode readers
  • Data tracing packages

INLINE TESTING
RFID & NFC

Integrated test units for RFID or NFC tests with evaluation electronics and associated software.

  • RFID Modultest
  • NFC function test
  • Software Integration
  • Marking bad parts

HIGH PRECISION
CUTTING MODULE

  • Repeatability ±50µm
  • Cutting knife, angle controlled; Minimum R=2mm
  • Ultrasonic excited cutting blade
  • Cutting of all common foils and substrates
  • fully automatic curve cutting
  • CAD interface
  • HPGL Interpreter
  • Position position detection substrate

REWIND
SPACERTAPES

Rewinding of loaded material
Use of friction rollers
Rolling up spacer tapes
Cut and splice function
tape buffering

SUBSTRATE
LOGISTICS

Quick roll change systems for quick unloading of the equipped roll units and therefore minimization of setup times.

ENHANCE YOUR
PRODUCTIVITY.

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