PRODUCTION LINES
LEADING IN REEL TO REEL
Hard- and software for turnkey reel to reel production lines in the fields of printed electronics and hybrid assembly as well as reel to reel LED production lines especially for the lighting industry.
ASSEMBLY LINES
BATTERY HARNESS
Roll to sheet production line.
- Double side assembly function (Assembly of Connectors)
- Soldering
- Inline test (AOI & electrical test)
- Cutting and stacking
ASSEMBLY LINE FOR FUNCTIONAL PRINTS
Assembly line for functional prints, roll to sheet (ready part):
- Special pick & place modules for placing foil modules on web
- Laser marking
- Complete functional tests
- Singulation with laser
- Handling for stacking
CHIPCARD PRODUCTION
Reel to reel chipcard production line.
- Unwinding
- Shape of substrate
- Dispensing jetts
- High speed pick & place
- Final bond unit
- Sealing and plasma
- Electrical test
- Curing and AOI
- Rewind
CHIPCARD PRODUCTION
World’s fastest Reel to Reel smartcard line.
- Up to 50K UPH
- Radical new soldering concept.
- AOI & inline test.
- Punch & rewind
ADVANCED PICK & PLACE
PRODUCTION LINE
Roll to sheet production line.
- Unwinding
- Advanced Pick & Place Module with integrated Hot Bar Technology
- For curing and soldering processes
- RFID & NFC Test’s
- Cutting and marking
- Rewinding
TURNKEY R2R FULL AUTOMATIC LED PRODUCTION LINE FOR LED STRIPE
Turnkey solution for R2R LED Stripe production.
Inclusive Testing.
PRINTING LINES
BATTERY CELL PRINTER LINE
Roll to roll printing line for Battery Cell (Anode & Kathode Print)
- Unwinding of copper and AL foils under 10µm thickness
- Printing of cell coating
- Measuring of prints thickness
- Drying & compacting of print
- Rewinding
FUNCTIONAL PRINTS
Typical printer line for functional prints in printed electronics.
Roll-to-Roll screen printing machine, integrated winding – auto registration – auto printing – dryer – electrical test – rewinding.
Suitable for direct printing graphic, legend, solder mask, conductive electrode (Silver or Carbon) onto FPC (flexible printed circuits) and so on various flexible thin film.
Printing of sensors and other electrical circuits.
- Rewinding
- Tape width up to 500mm
- Printing & drying
- Electrical tests & rewinding
- Optional: Lamination & marking.
LED PRODUCTION UP
FLEXIBLE SUBSTRATES
Thanks to our many years of experience and our modular system, we are number one on the world market in the field of LEDs on foil. The video shows the manufacture of LED strips in a roll-to-roll production process.
LED STRIPS
PRODUCTION LINE
LED strip production lines from db-matik represent the top of the market. Fully automatic, every process integrated – complete solution from a single source.
- up to 500mm substrate width
- continuously adjustable from 0 – 500mm
- Maximum flexibility of the lines using a modular set
- standardized construction through modular system
- Integration of standard systems
INPUTMODULE
UNWINDER
- Roll weight up to 150kg
- Diameter reel seat 76 and 153mm
- Web edge control
- Quick-change unit for substrate roll holder
- HMI with graphic display (S7)
- Barcodescanner
- Adjustment slide for material alignment in running direction
- Joining unit for leader tape / roller knife / Kapton tape dispenser / pneumatic hold-down mechanism
- Housing made of welded steel construction
CUSTOM SOFTWARE
LINE CONTROL
Operation via panel PC with user-friendly
graphical interface. Preparation for MES interface.
- Windows operating system
- Control of the transport systems
- Start stop of the individual machines via SMEMA
- Action there Production lots
- Monitoring of spoolers and buffers
- Control of the winding and unwinding units
- Adaptation to pressure systems
- Various interfaces for barcode readers
- Data tracing packages
SOLDER PASTE APPLICATION
SCREEN PRINTING
Integration of stencil printing or screen printing machines from various brands into our roll-to-roll systems.
Innovative Vacuum Chucks
- Patented individual controls
- adaptive process systematics
PICK & PLACE
MODULE
We modify classic placement machines from all major manufacturers so that they can be used in roll-to-roll production.
PATENTED HANDLING
FEED MODULE & BUFFER
Substrate-friendly feed system with vacuum buffer for non-contact material handling (without deflection rollers on substrate surfaces)
- different buffer lengths
- Level monitoring using sensors
AOI
INTEGRATED
Automatic optical inspection units:
- Light Up Tests
- color temperature
Optional:
- mechanical stressing of substrates
PROGRAMMABLE
PRECISION CUTTING MODULE
Separating XY precision cutting module for the substrate. For curved shapes or linear cutting.
- Repeatability ±50µm
- Linear cutting / curve cutting
- Ultrasound excited cutting blade
- Cutting blade angle controlled
- all common foils and substrates
- fully automatic curve cutting
- CAD interface
- HPGL Interpreter
- Scaling setting
- Position position detection substrate
SOLDERING
TECHNOLOGIES
Soldering chamber which also acts parallel as feed unit, a unique system for use in the R2R sector.
- Infrared heating elements
- Zone temperature measurement and temperature control
- Individually controllable heating elements
- Soldering based on temperature and time
- Safety shutdown while idle
- Solder fume extraction
- Graphical user interface
- Recipe and oven profile management
- Soldering process monitoring
- SMEMA interface
IP64 REEL TO REEL
LED ENCAPSULATION
To round off the range of production equipment in the field of roll-to-roll LED production, we also offer you casting technology.
- Transparent or cast white
- Silicon oder PU
Automatic introduction of the LED strip, potting, drying and optional measurement in the endless process
PACK &
REWIND
Nowadays, efficiency is gained when setting up. With our set-up trolleys for quick material changes, you save time and money.
- Rewinding of loaded material
- The friction role
- optional rolling of spacer tapes
- Cut and splice function
- Tape buffering
- Set-up trolley for quick roll changes
CONSULTING
AND INSPIRING.
We help you to bring the advantages of manufacturing on production lines to your company. Our engineers advise you in order to achieve the best results for you.
db-matik supplies the complete range of production technology from a single source!
ASSEMBLE ON
FLEXIBLE SUBSTRATES.
Our special assemblers combined with our roll-to-roll modular system enable almost unlimited possibilities for the production of flexible electronics.
UNWIND &
DELAMINATION
Our film handling systems represent the top of the market.
Due to the modular design, our roll-to-roll systems are characterized by extreme flexibility.
PICK, DISPENSE
& PLACE
Special placement machines for the placement of your application.
Our machines can be quickly set up for your special application thanks to a unique modular system.
Thus, there are hardly any more limits in placement technology.
INDIVIDUAL
COMPONENT FEED
There are no limits to the feeding of your special material to the placement machines.
With our special feed systems or feeders specially built according to your wishes, you are able to place any component.
HOTBAR CURING
THERMODE TOOL
High-precision thermodes for special connection technologies.
We are specialists and pioneers in this technology.
BUFFER &
FEED MODULE
Modular set-up for film handling. Can be combined universally and used in a wide variety of requirements.
LINE CONTROL
CUSTOM SOFTWARE
Operation via panel PC with user-friendly
graphical interface. Preparation for MES interface.
- Control of the transport systems
- Start stop of the individual machines via SMEMA
- Action there Production lots
- Monitoring of spoolers and buffers
- Control of the winding and unwinding units
- Adaptation to pressure systems
- Interfaces for barcode readers
- Data tracing packages
INLINE TESTING
RFID & NFC
Integrated test units for RFID or NFC tests with evaluation electronics and associated software.
- RFID Modultest
- NFC function test
- Software Integration
- Marking bad parts
HIGH PRECISION
CUTTING MODULE
- Repeatability ±50µm
- Cutting knife, angle controlled; Minimum R=2mm
- Ultrasonic excited cutting blade
- Cutting of all common foils and substrates
- fully automatic curve cutting
- CAD interface
- HPGL Interpreter
- Position position detection substrate
REWIND
SPACERTAPES
Rewinding of loaded material
Use of friction rollers
Rolling up spacer tapes
Cut and splice function
tape buffering
SUBSTRATE
LOGISTICS
Quick roll change systems for quick unloading of the equipped roll units and therefore minimization of setup times.